Cold Former Machine Supplier – XINYUE Spline Rolling Machine CZ-24NCS 36NCS 48NCS – Maiouke
Cold Former Machine Supplier – XINYUE Spline Rolling Machine CZ-24NCS 36NCS 48NCS – Maiouke Detail:
Specification
Technical Parameter |
Unit |
CZ-24NCS |
CZ-36NCS |
CZ-48NCS |
Loaded Tool Length |
Inch |
24 |
36 |
48 |
Max. Module |
m |
1.25 |
1.75 |
2.00 |
Max. Teeth Diameter |
mm |
40 |
50 |
60 |
Workpiece Length |
mm |
800 |
800 |
800 |
Cylindricity |
mm |
0.015 |
0.015 |
0.02 |
Roughness |
μm |
0.4-1.6 |
0.4-1.6 |
0.4-1.6 |
Max. Roll Forming Length |
mm |
100 |
120 |
150 |
Roll Forming Capacity Factor |
mm |
50 |
70 |
100 |
Characteristic
1. Cumulative adjustment of circumferential distance
This innovation makes it easy to compensate for deviations in tool symmetry, completely solving problems that must be handled by tedious mechanical or shim adjustments. Better cumulative accuracy of circumferential pitch can be achieved.
2. Optimized synchronization of the main slide
The control system adopts nano-level calculation to make synchronization performance better than gear synchronization or gearbox synchronization.
3. Multi-stage CNC roll forming
Full CNC machine can complete multi-stage roll forming with different parameters on the same workpiece, which is called the king of roll forming.
4. CNC Motor Drive With Low Energy Consumption
Compared with hydraulic drive, CNC-drive saves 70% energy, which meets the needs of the times. So it is low consumption high efficient equipment in the true sense.
5. High Performance With Less Procedures
Multi-stage processing technology reduces labor intensity, making it possible for a person to operate multiple devices; and it also reduces product flow, uses less procedures and reduces product clashes.
6. Horizontal Pre-Pull Structure
The optimized internal stiffener arrangement and six-sided frame, and domestic patented combination sliding stud connection greatly enhance the overall rigidity, stability, reliability, security, which guarantees a longer service life of the machine.
7. User-Friendly Operation Interface
The system can display fault information, processing count, timing, storage program, detection of the total length of the workpiece, anti- faulty or empty clamping, self-learning and so on.
Parts Machined By Roll Forming Machine
Suitable for straight teeth and helical gear teeth on various shaft parts such as gearbox gear shaft, cage constant velocity universal joint, spline shaft, motor shaft, textile roller, spring torsion bar, steering gear, crankshaft, etc.
Roll forming machine roll forming process
Multi-stage roll forming process
Processing principles
The principles of cold-roll forming are that the roll forming cutter dies installed on the sliding table operate in opposite linear motion. The workpiece splines are formed by the increasing teeth amount of the roll forming cutters, and the final shaping precision and stability of the splines are obtained by the rigid distance between the two roll forming cutters. The opposite linear movements of the roll forming cutters are driven by hydraulic machine and the high synchronization of the two roll forming cutters is guaranteed by the racks and pinions. The synchronization of two roll forming cutters is guaranteed by the ball screws on the CNC machine. (Its synchronization accuracy is higher)
Product detail pictures:
Related Product Guide:
We rely upon strategic thinking, constant modernisation in all segments, technological advances and of course upon our employees that directly participate in our success for Cold Former Machine Supplier – XINYUE Spline Rolling Machine CZ-24NCS 36NCS 48NCS – Maiouke , The product will supply to all over the world, such as: European, Austria, Oman, Our company has built stable business relationships with many well-known domestic companies as well as oversea customers. With the goal of providing high quality products to customers at low cots, we've been committed to improving its capacities in research, development, manufacturing and management. We have honored to receive recognition from our customers. Till now we have now passed ISO9001 in 2005 and ISO/TS16949 in 2008. Enterprises of "quality of survival, the credibility of development" for the purpose, sincerely welcome domestic and foreign businessmen to visit to discuss cooperation.
By Dinah from Serbia - 2018.06.30 17:29
Cooperate with you every time is very successful, very happy. Hope that we can have more cooperation!
By Frederica from Houston - 2017.09.26 12:12